Persyaratan Mutu Ekspor Produk Mesin & Peralatan ke Jepang

1. Undang-Undang  1.1 Undang-undang Keselamatan dan Kesehatan Industri Industrial Safety and Health Act （Act No. 57 of 1972 . Undang-undang ini menjamin keselamatan dan kesehatan pekerja di tempat kerja, serta untuk menciptakan lingkungan kerja yang nyaman, dengan mempromosikan tindakan pencegahan yang komprehensif dan sistematis mengenai pencegahan bahaya industri, seperti mengambil langkah-langkah untuk pembentukan standar untuk keselamatan dan kesehatan, klarifikasi tanggung jawab dan promosi kegiatan sukarela, dengan maksud untuk mencegah bahaya industri. Undang-undang ini berhubungan dengan Undnag-undang Standar Ketenaga-kerjaan ( Labor Standards Act - Act No. 49 of 1947 ). Selengkapnya dapat dilihat disini . 1.2 Undang-Undang Perdagangan Luar negeri Foreign Exchange and Foreign Trade Law . Menerapkan prinsip pelaksanaan bebas transaksi luar negeri seperti valuta asing, perdagangan luar negeri atau lainnya, untuk memungkinkan perkembangan yang tepat dari transaksi luar negeri dan untuk menjaga perdamaian dan keamanan baik di Jepang maupun masyarakat internasional melalui kontrol minimum, penyesuaian transaksi luar negeri, mempromosikan keseimbangan dalam pembayaran internasional dan stabilitas mata uang, serta untuk berkontribusi pada pembangunan ekonomi nasional yang sehat. 2. Regulasi. 2.1 Regulasi Mesin dan Peralatan. Regulasi ini ditetapkan pada undang-undang Keselamatan dan Kesehatan Industri, antara lain mengatur: Perizinan Manufaktur. Inspeksi Pasca Pabrikasi. Penerbitan Sertifikat Inspeksi dan masa berlaku sertifikat inspeksi Inspeksi Berkala 2.2 Regulasi Pelabelan. Regulasi ini ditetapkan pada undang-undang Keselamatan dan Kesehatan Industri, antara lain mengatur: Label harus dipasang pada mesin dan peralatan yang lulus pemeriksaan/pengujian, hal ini berlaku bagi pabrikan lokal atau asing. Dilarang memberi label pada mesin peralatan yang tidak lulus pemeriksaan/pengujian, hal ini berlaku bagi pabrikan lokal atau asing. 2.3 Regulasi Bahan Berbahaya. Sebagai pengetahuan , regulasi ini ditetapkan pada undang-undang Keselamatan dan Kesehatan Industri, antara lain mengatur tentang produksi, importasi dan perdagangan zat berbahaya: Larangan Manufaktur: Dilarang memproduksi, mengimpor, mentransfer, menyediakan, atau menggunakan zat yang menyebabkan gangguan kesehatan pekerja secara signifikan. Perizinan Manufaktur: Khusus untuk memproduksi zat-zat yang dapat menyebabkan gangguan signifikan terhadap kesehatan pekerja. Pelabelan zat berbahaya. 4. Standardisasi. 4.1 Standar Japan Machine Accessory Association Standar mesin dan peralatan terdiri dari standar Japan Machine Accessory Association (JMAA), standar industri Jepang (JIS) dan standar internasional (ISO). Standar TES (Tooling and Equipment Standard) adalah standar industri yang ditetapkan oleh produsen. Selengkapnya dapat dilihat disini . StandarJMAA ( Tooling and Equipment Standard -TES ) . TES 1111: 2005 Electromagnetic Clutches and Electromagnetic brakes TES 1301: 2000 Measuring methods of Liner guideways TES 1401: 2012 Nomenclature and test procedure for disc coupling TES 2101: 2012 NC rotary table and NC tilting table – Testing of accuracy TES 2201: 2005 Machine vises TES 3101: 1990 Machine tools – Dimensions for power operated chucks TES 3102: 1990 Machine tools – Dimensions for jaw mountings on power operated chucks with serrated jaws TES 3103: 1995 Machine tools – Dimensions for rotary clamping cylinders with closed-center TES 4004: 2011 echnical terms for tooling Technical Data Machining centers – Interface with flange contacr surface – Part 1: Tool shanks Technical Data Machining centers – Interface with flange contacr surface – Part 2: Dimensions of spindle noses   Japanese Industrial Standard (JIS)

1. JIS B 1192: 1997 ISO 3408-1, 3408-2, 3408-3 Ball screws
2. JIS B 1193: 2004  Ball Splines
3. JIS B 1404-1: 2005  Electromagnetic clutches and electromagnetic brakes – Part 1: Vocabulary
4. JIS B 1404-2: 2005  Electromagnetic clutches and electromagnetic brakes – Part 2: Test methods
5. JIS B 4216: 1998 ISO 3937 Cutter abors – Dimensions
6. JIS B 4634: 1998 ISO 239, 10887 Drill chuck
7. JIS B 5201: 1998 ISO 4247, 4248 Jig bushes and accessories
8. JIS B 6006: 1993 ISO 3442 Machine tools – Test conditions for self-centring, manually-operated chucks with one-piece jaws
9. JIS B 6006-1：2008 ISO 3442-1 Machine tools – Dimensions and geometric tests for self-centring chucks with two-piece jaws – Part 1: Manually operated chucks with tongue and groove type jaws
10. JIS B 6006-2：2008 ISO 3442-2 Machine tools – Dimensions and geometric tests for self-centring chucks with two-piece jaws – Part 2: Power-operated chucks with tongue and groove type jaws
11. JIS B 6006-3：2008 ISO 3442-3 Machine tools – Dimensions and geometric tests for self-centring chucks with two-piece jaws – Part 3: Power-operated chucks with serrated jaws
12. JIS B 6064-1：2007 ISO 12164-1 Hollow taper interface with flange contact sueface – Part 1: Shanks – Dimensions
13. JIS B 6064-2：2007 ISO 12164-2 Hollow taper interface with flange contact sueface – Part 2: Receivers – Dimensions
14. JIS B 6104: 1998 ISO 839-1, 839-2 Milling machine arbors and accessories – Dimensions
15. JIS B 6151: 1993  Scroll chucks
16. JIS B 6152: 1993 ISO 3089 Self-centering manually-operated chucks for machine tools – Accreptance test specifications (geometrical tests)
17. JIS B 6159: 1998 ISO 5734  Universal driving head – Testing of accuracy
18. JIS B 6161: 1998 ISO 298 Machine tools – Lathe centers – Sizes for interchengeability
19. JIS B 6163: 1998 ISO 238 Reduction sleeves and extension sockts for tools with Morse taper shanks Dimensions
20. JIS B 6240-1 Machine tools-Test conditions for universal spindle heads-Part 1: Accessory heads for machines with horizontal spindle (horizontal Z-axis)
21. JIS B6339-1：2011 ISO 7388-1 Tool shanks with 7/24 taper for automatic tool changers — Part 1: Dimensions and designation of shanks of forms A, AD, AF, U, UD and UF
22. JIS B6339-2：2011 ISO 7388-2 Tool shanks with 7/24 taper for automatic tool changers — Part 2: Dimensions and designation of shanks of forms J, JD and JF
23. JIS B6339-3：2011 ISO 7388-3 Tool shanks with 7/24 taper for automatic tool changers — Part 3: Dimensions and designation of retention knobs for shanks of forms AC, AD, AF, UC, UD, UF, JD and JF  

Standar Internasional  ISO .

24. ISO 238 Reduction sleeves and extension sockets for tools with Morestaper shanks
25. ISO 239 Drill chuck tapers
26. ISO 297 7/24 tapers for tool shanks for manual changing
27. ISO 298 Machine tools – Lathe centres-Sizes for interchangeability
28. ISO 702-1 Machine tools – Connecting dimensions of spindle noses and work holding chucks – Part 1: Conical connection
29. ISO 702-2 Machine tools – Spindle noses and face plates – Sizes for interchangeability – Part 2: Camlock type
30. ISO 702-3 Machine tools – Spindle noses and face plates – Sizes for interchangeability – Part 3: Bayonet type
31. ISO 702-4 Machine tools – Connecting dimensions of spindle noses and work holding chucks – Part 4: Cylindrical connection
32. ISO 839-1 Milling machine arbors with 7/24 tapers – Part 1: Dimensions
33. ISO 839-2 Milling machine arbors with 7/24 tapers – Part 2: Accessories
34. ISO 1080 Machine tools — Morse taper shanks — Cotter slots with taper keys
35. ISO 3089 Machine tools – Test conditions for self-centring, manually operated chucks with one-piece jaws
36. ISO 3408-1 Ball screws – Part 1: Vocabulary and designation
37. ISO 3408-2 Ball screws – Part 2: Nominal diameters and nominal leads – Metric series
38. ISO 3408-3 Ball screws – Part 3: Acceptance conditions and acceptance tests
39. ISO 3408-4 Ball screws — Part 4: Static axial rigidity
40. ISO 3408-5 Ball screws — Part 5: Static and dynamic axial load ratings and operational life
41. ISO 3442-1 Machine tools – Dimensions and geometric tests for self-centring chucks with two-piece jaws – Part 1: Manually operated chucks with tongue and groove type jaws
42. ISO 3442-2 Machine tools – Dimensions and geometric tests for self-centring chucks with two-piece jaws – Part 2: Power-operated chucks with tongue and groove type jaws
43. ISO 3442-3 Machine tools – Dimensions and geometric tests for self-centring chucks with two-piece jaws – Part 3: Power-operated chucks with serrated jaws
44. ISO 3936 Reduction sleeves with tenon drive with external and internal 7/24 taper – Dimensions
45. ISO 3937-1 Cutter arbors with tenon drive — Part 1: Dimensions of Morse taper
46. ISO 3937-2 Cutter arbors with tenon drive — Part 2: Dimensions of 7/24 taper
47. ISO 3937-3 Cutter arbors with tenon drive — Part 3: Dimensions of hollow taper interface with flange contact surface
48. ISO 4202 Reduction sleeves with external 7/24 taper for tools with Morse taper shanks
49. ISO 4248 Jig bushes – Definitions and nomenclature
50. ISO 5413 Machine tools – Positive drive Morse tapers
51. ISO 5414-1 Tool chucks (end mill holders) with clamp screws for flatted cylindrical shank tools – Part 1: Dimensions of the driving system of tool shanks
52. ISO 5414-2 Tool chucks (end mill holders) with clamp screws for flatted cylindrical shank tools – Part 2: Connecting dimensions of chucks and designation
53. ISO 5415 Reduction sleeves with 7/24 external and Morse internal taper and incorporated screw
54. ISO 5734 Acceptance conditions of mechanical dividing heads for machine tools – Testing of accuracy
55. ISO 7388-1 Tool shanks with 7/24 taper for automatic tool changers — Part 1: Dimensions and designation of shanks of forms A, AD, AF, U, UD and UF
56. ISO 7388-2 Tool shanks with 7/24 taper for automatic tool changers — Part 2: Dimensions and designation of shanks of forms J, JD and JF
57. ISO 7388-3 Tool shanks with 7/24 taper for automatic tool changers — Part 3: Retention knobs for shanks of forms AC, AD, AF, UC, UD, UF, JD and JF
58. ISO 9270-1 7/24 taper spindle noses for automatic tool changers — Part 1: Dimensions and designation of spindle noses of forms S and SF
59. ISO 9270-2 7/24 taper spindle noses for automatic tool changers — Part 2: Dimensions and designation of spindle noses of forms J and JF
60. ISO 10887 Key type three-jaw drill chucks – Specification
61. ISO 10888 Keyless type three-jaw drill chucks – Specification
62. ISO 10889-1 Tool holders with cylindrical shank – Part 1: Cylindrical shans, location bore – Technical delivery conditions
63. ISO 10889-2 Tool holders with cylindrical shank – Part 2: Type A, shanks for tool holders of special designs
64. ISO 10889-3 Tool holders with cylindrical shank – Part 3: Type B with rectangular radial seat
65. ISO 10889-4 Tool holders with cylindrical shank – Part 4: Type C with rectangular axial seat
66. ISO 10889-5 Tool holders with cylindrical shank – Part 5: Type D with more than one rectangular seat
67. ISO 10889-6 Tool holders with cylindrical shank – Part 6: Type E with cylindrical seat
68. ISO 10889-7 Tool holders with cylindrical shank – Part 7: Type F with taper seat
69. ISO 10889-8 Tool holders with cylindrical shank – Part 8: Type Z, accessories
70. ISO 12164-1 Hollow taper interface with flange contact sueface – Part 1: Shanks – Dimensions
71. ISO 12164-2 Hollow taper interface with flange contact sueface – Part 2: Receivers – Dimensions
72. ISO 12164-3 Hollow taper interface with flange contact surface – Part 3: Dimensions of shanks for stationary tools
73. ISO 12164-4 Hollow taper interface with flange contact surface – Part 4: Dimensions of receivers for stationary tools
74. ISO 16156 Machine tools safety – Safety requirements for the design and construction of work holding chucks
75. ISO 19719 Machine tools — Work holding chucks — Vocabulary
76. ISO 23848-1 Machine tools — Ball splines — Part 1: General characteristics and requirements
77. ISO 23848-2 Machine tools — Ball splines — Part 2: Dynamic and static load ratings and rating life
78. ISO 26622-1 Modular taper interface with ball track system — Part 1: Dimensions and designation of shanks
79. ISO 26622-2 Modular taper interface with ball track system — Part 2: Dimensions and designation of receivers
80. ISO 26623-1 Polygonal taper interface with flange contact surface — Part 1: Dimensions and designation of shanks
81. ISO 26623-2 Polygonal taper interface with flange contact surface — Part 2: Dimensions and designation of receivers 4.2 Standar Kemanan Mesin dan Peralatan. Federasi Mesin Jepang  ( Japan Machinery Federation - JMF) adalah organisasi yang bergerak dibidang standardisasi keamanan mesin dan peralatan. Standar keamanan mesin dan peralatan mengacu pada: International Standards for "Safety of Machinery" and JIS ISO/TC199 IEC/TC44
82. JIS standard   Selengkapnya dapat dilihat disini .

Standar khusus lainnya tentang keamanan mesin dan peralatan:

83. JIS B 9706-1-2009 (R 2014): Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals. IS B 9706-2:2009: Safety of machinery -- Indication, marking and actuation -- Part 2: Requirements for marking IS B 9706-3: Safety of machinery -- Indication, marking and actuation -- Part 3: Requirements for the location and operation of actuators
84. JIS B 9719:2022 (ISO 20607): Safety of machinery -- Instruction handbook -- General drafting principles 5. Lembaga Berwenang. JMAA standards (TES). For the JMAA standards (TES), please contact JMAA by fax or by e-mail. TEL 03-3431-4103 FAX 03-3434-2613 e-mail: [email protected]   Japanese industrial standards (JIS). Please contact the Japanese Standards Association/ Publishing Group./Sales Promotion Team Mita MT Bldg. 3-13-12 Mita, MINATO-KU,TOKYO 108-0073,JAPAN TEL 03-4231-8550 FAX 03-4231-8665   International standeards (ISO). Please contact the Japanese Standards Association/ Publishing Group./Sales Promotion Team Mita MT Bldg. 3-13-12 Mita, MINATO-KU,TOKYO 108-0073,JAPAN TEL 03-4231-8550 FAX 03-4231-8665 6. Informasi Lainnya. Guidelines for Comprehensive Safety Standards of Machinery (2001) Guideline for Designing Warning Labels for Machine Tools Diterbitkan pada   13 Nov 2024